Update time:2025-03-11
I. Material chemical composition control
(1) The performance of ASTM A671 steel welded pipe results from strict chemical composition control.
The carbon content (0.30% max) is carefully adjusted to ensure strength while reducing the risk of cold cracking.
Manganese (1.30% max) is added to significantly improve hardenability and impact toughness, while silicon (0.10-0.35%) acts as an effective deoxidiser to optimise metallurgical quality.
Unlike spiral steel pipe, ASTM A671 steel welded pipe is produced using a straight-seam pipe manufacturing process with more stringent sulphur and phosphorus content controls (S ≤ 0.025%, P ≤ 0.035%). This differentiated element control makes the resistance to brittle fracture of LSAW steel pipe at low temperatures significantly better than that of traditional spiral steel pipe.
(2) Chemical composition (%)
Element | ERW Pipe (ASTM A671 Gr.65) | Spiral Pipe (Comparison Value) | Control Objective |
---|---|---|---|
Carbon (C) | ≤0.30 | ≤0.28 | Balance strength and weldability |
Manganese (Mn) | ≤1.30 | ≤1.20 | Improve hardenability and toughness |
Silicon (Si) | 0.10-0.35 | 0.10-0.30 | Deoxidation and strengthening |
Sulfur (S) | ≤0.025 | ≤0.030 | Reduce hot brittleness |
Phosphorus (P) | ≤0.035 | ≤0.040 | Avoid cold brittleness |
II. Mechanical performance advantages
(1) ASTM A671 Gr.65 steel welded pipe mechanical properties reflect three core advantages:
Yield strength ≥ 290MPa
Tensile strength ≥ 483MPa
Elongation ≥ 20%
Compared with API 5L spiral steel pipe, LSAW steel pipe has a more uniform distribution of mechanical properties. The longitudinal strength of LSAW steel pipe produced by JCOE forming process is increased by 10-15% on average compared with spiral welded pipe, which is especially suitable for medium and low temperature pressure piping system.
(2) Mechanical properties
Property | ERW Pipe (Gr.65) | Spiral Pipe (API 5L X60 Comparison) | Test Condition |
---|---|---|---|
Yield Strength (Rp0.2) | ≥290 MPa | ≥414 MPa | ASTM A370 |
Tensile Strength (Rm) | ≥483 MPa | ≥517 MPa | ASTM A370 |
Elongation (A50) | ≥20% | ≥18% | Gauge Length 50 mm |
Impact Energy (CVN) | ≥27J @ -46°C | ≥21J @ -29°C | Charpy V-notch (ASTM A370) |
III. Welding Process Comparison
ASTM A671 steel welded pipe offers a choice of two advanced welding processes:
(1) Electrofusion Welding (EFW) process
Welding speed: 3-5m/min
Depth of fusion control accuracy: ± 0.2mm
Suitable for straight seam steel pipe with wall thickness ≤ 25mm
(2) submerged arc welding (LSAW) process
Welding speed: 1-2m/min
Melting depth range: 8-30mm
Suitable for wall thickness > 25mm thick-walled pipe
In contrast, spiral steel pipe is welded by continuous spiral welding, although the production efficiency is higher, but there are inherent defects of residual stress concentration.ASTM A671 steel welded pipe straight seam design effectively avoids the problem of stress superposition in the spiral weld.
(3) Welding process parameters
Process Type | Electric Fusion Welding (EFW) | Submerged Arc Welding (LSAW) | Spiral Pipe (SAW Comparison) |
---|---|---|---|
Applicable Wall Thickness | 6-25 mm | 25-40 mm | 6-25 mm |
Welding Speed | 3-5 m/min | 1-2 m/min | 4-6 m/min |
Weld Reinforcement | ≤3.2 mm | ≤4.8 mm | ≤3.0 mm |
Penetration Control | ±0.2 mm | ±0.5 mm | ±0.3 mm |
IV. Temperature Adaptability
ASTM A671 steel welded pipe achieves temperature adaptability breakthrough through special heat treatment process:
(1) Medium temperature performance (-29 ℃ ~ 200 ℃)
High-temperature yield strength retention rate of> 85%
Oxidation weight gain rate <2mg/cm² (200 ℃/100h)
(2) low temperature performance (-46 ℃ ~ -29 ℃)
Charpy V-notch impact work ≥ 27J
Fracture shear area ≥ 50%
This temperature adaptability makes LSA steel pipe perform better than ordinary spiral steel pipe in the application of low temperature pipeline of LNG receiving station. Actual engineering data show that under -40℃ working condition, the leakage rate of LSA steel pipe is 0.3‰ lower than that of spiral steel pipe.
(3) Dimensional tolerances
Parameter | ERW Pipe (ASTM A671) | Spiral Pipe (Comparison Tolerance) |
---|---|---|
Outside Diameter Tolerance | ±0.5% | ±1.2% |
Wall Thickness Tolerance | ±10% | ±12.5% |
Roundness | ≤0.8% | ≤1.5% |
Straightness | ≤1.5 mm/m | ≤2.0 mm/m |
V.Engineering Application Fields
With its unique advantages, ASTM A671 steel welded pipe is gradually replacing traditional spiral steel pipe in the following fields:
(1) Energy transmission system
Oil and gas gathering and transmission pipeline network (design pressure ≤ 12MPa)
Low temperature LNG storage and transport pipeline (-162 ℃ ~ -50 ℃)
Refining plant process pipeline (medium temperature ≤ 200 ℃)
(2) Building structural engineering
Ultra-high-rise building pressure shaft (pressure ≥ 2.5MPa)
District heating pipe network (hot water temperature ≤ 150 ℃)
Industrial plant support structure (seismic grade ≥ 8)
(3) Special environmental applications
Coastal engineering corrosion-resistant pipeline (salt spray test>1000h)
Buried pipeline in permafrost area (-50℃ environmental service)
Seismic zone flexible connection system (displacement absorption ≥50mm)
(4) Typical application parameters
Application Scenario | ERW Pipe Design Parameters | Spiral Pipe Substitution Limitations |
---|---|---|
Oil and Gas Pipelines | Design Pressure: ≤12 MPa | ≤8 MPa (Low-temperature conditions) |
LNG Cryogenic Storage and Transportation | Temperature: -162°C to -50°C | Only applicable ≥ -45°C |
Chemical Plants | Medium: Sour crude oil (H₂S ≤ 50 ppm) | H₂S ≤ 20 ppm |
Urban Heating Networks | Hot water temperature: ≤150°C, Circulating Pressure 1.6 MPa | Temperature ≤120°C |
VI.Quality control standards
(1) ASTM A671 steel welded pipe implements strict three-level quality assurance system:
Raw material inspection: 100% spectral analysis
Process monitoring: online weld tracking inspection
Finished product inspection: 100% ultrasonic flaw detection +30% X-ray re-examination
Compared with spiral steel pipe, LSAW pipe has obvious advantages in dimensional accuracy control: diameter tolerance ±0.5% (spiral pipe ±1.2%), ellipticity ≤0.8% (spiral pipe ≤1.5%). This makes ASTM A671 steel welded tubes the first choice in precision piping projects.
(2) Testing standards
Inspection Item | ERW Pipe Requirements | Spiral Pipe Comparison Requirements |
---|---|---|
Non-destructive Testing of Welds | 100% Ultrasonic Testing (UT) + 30% Radiographic Testing (RT) | 100% Ultrasonic Testing (UT) |
Hardness Testing | ≤250 HB (Weld Zone) | ≤260 HB |
Hydrostatic Testing | 1.5 times design pressure, hold for 10 seconds without leakage | 1.25 times design pressure |
Dimensional Inspection | 100% Laser Measurement | Sampling Inspection |
VII. Economic Analysis
(1) Although the initial cost of ASTM A671 steel welded pipe is 15-20% higher than that of spiral steel pipe, the full life cycle cost advantage is significant:
30% improvement in installation efficiency (thanks to precise dimensional fit)
40% lower maintenance costs (fewer leak repairs)
50 per cent longer service life (better corrosion resistance)
(2) Economic Comparison
Indicator | ASTM A671 ERW Pipe | API 5L Spiral Pipe |
---|---|---|
Material Cost | 1,200−1,500/ton | 900−1,100/ton |
Installation Cost | 80−120/meter (including welding) | 100−150/meter (requires reinforcement) |
Lifecycle | 30-50 years (with anti-corrosion coating) | 20-35 years |
Maintenance Frequency | Inspection every 5 years | Inspection every 3 years |